NHTSA campaign 25V566000
New Flyer of America, Inc. recall 25V566000
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
What can happen
A battery module that overheats increases the risk of a fire.
Repair
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
Components
- Electrical system: Propulsion system: Traction battery
- Electrical system: Propulsion system: Traction battery: Management system/energy control module (bms/becm): Software
Affected years and models
A listed year and model does not mean every vehicle in that group is recalled. Use the VIN lookup to confirm a specific vehicle.